Software Products
The EMI Suite increases plant efficiency and ensures regulatory compliance with:
- Reduction in Product Loss
- Reduction in Energy and Water usage
- Reduction in Wastewater
- Automatic Conformance to FDA and other Ordinances on Clean In Place (CIP)
- Product Traceability and Genealogy for effective Product Recall Management
- Plant performance easily visible to plant managers and corporate executives in real-time
Key Advantages include:
Implementation Choice: The EMI suite can be implemented as a module by module approach or the whole suite at once. The implementation scope is decided between the plant management and Vigilistics pre-Sales professional during the “site survey” phase when the Vigilistics engineers investigate and present the improvement opportunities to the Plant Management.
Scalable: Customers are realizing benefits by automating as little as a single area of a plant. We also have customers using Emi Suite on a plant-wide scale in some of the largest processing plants in the world, with over a hundred processing units and huge volumes. The EMI modules are scalable to the size you need.
Modular: Our Business Process Specific Application Modules (Receiving, Batching, CIP, Filling,…) align directly to your requirements for5t regulatory compliance, operational efficiency and enterprise integration. Our modules have been designed such and represent the business activities that occur in real-life plants.
Auditable: The data collected by EMI suite is checked several times along the way to ensure it is safely stored. We deliver a high level of confidence that the information used to make operational decisions represents the events as they actually occur in the plant.
Reliable: Data collected by the EMI suite is encrypted and stored in a secure database. This ensures that it is the most reliable plant application on the market. We devote considerable engineering and testing to ensure collected data is safely stored in our auditable records database. We maintain historic data collected from the plant operations. This data can be stored off-line if the databases grow large but can be made available on-line if old information is required.
Robust: EMI Suite implementation will last through the changes in your plant. The configuration can be updated as you add equipment, new products or new processes. In fact, most of the changes in the configuration can be implemented and tested at the Vigilistics labs and brought to the plant once fully satisfied instead of putting the plant operations in jeopardy through the testing and debugging process. A return on investment assumes your investment will be running and providing value for several years. Too many plant systems cease to be valuable when the personnel who create them leave the organization.
Configurable: EMI application is implemented on top of the plant process control instrumentation infrastructure. The specific plant layout, the type of instrumentation, the number of data acquisition points, the frequency of data collection, the type of data collection and correlation, the report layout and many other factors that reflect the physical infrastructure and how the data is collected, analyzed, cross-referenced and presented are field configurable.
This is the reason why Vigilistics field engineers can install and implement EMI suite within a few weeks and the plant and corporate executives can start reaping the benefits of the intelligence provided by the solution in short period of time. They do not have to dig through a mountain of data and get what they want, when they want and how they want on the devices they want as the implementation is finalized.